Installing the Chassis

Rack Mount the Chassis

The chassis can be mounted on a 4-post or a 2-post rack.


Warning

Statement 1032—Lifting the Chassis

To prevent personal injury or damage to the chassis, never attempt to lift or tilt the chassis using the handles on modules, such as power supplies, fans, or cards. These types of handles are not designed to support the weight of the unit.


Warning

Statement 1006—Chassis Warning for Rack-Mounting and Servicing

To prevent bodily injury when mounting or servicing this unit in a rack, you must take special precautions to ensure that the system remains stable. The following guidelines are provided to ensure your safety:

  • This unit should be mounted at the bottom of the rack if it is the only unit in the rack.

  • When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest component at the bottom of the rack.

  • If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the unit in the rack.

Rack-Mount the Chassis in a 4-Post Rack

This section describes how to install the Cisco 8102-64H-O, Cisco 8101-32H-O, and Cisco 8111-32EH-O router in a 4-post rack.


Caution
If the rack is on wheels, ensure that the brakes are engaged or that the rack is otherwise stabilized.

The following table lists the items that are contained in the rack-mount kit.

Table 1. Rack-Mount Kit

Quantity

Part Description

2

Rack-mount brackets

18

M4 x 6-mm Phillips flat-head screws

2

M4 x 6-mm Phillips pan-head screws

2

Rack-mount guides

2

Rack-mount guide rails, 2 lengths for different 4-post depths

1

Grounding lug and screws

Note

The Cisco 8102-64H-O and Cisco 8111-32EH-O routers do not support the port-side exhaust configuration.

Procedure

Step 1

Install the rack-mount brackets to the router as follows:

  1. Determine which end of the chassis is to be located in the cold aisle as follows:

    • If the router has port-side intake modules (fan modules and power modules with burgundy coloring), position the router so that the ports are in the cold aisle.

    • If the router has port-side exhaust modules (fan modules and power modules with blue coloring), position the router so that the fan and power supply modules are in the cold aisle.

  2. Position a rack-mount bracket on the side of the chassis with its four holes that are aligned to four of the screw holes on the side of the chassis, and then use four M4 flat-head screws with 13.25 in-lbs (1.5 N-m) torque value to attach the bracket to the chassis.

    Note

     
    You can align four holes in the rack-mount bracket to four screw holes on the front side of chassis or four screw holes on the rear side of the chassis. The holes that you use depend on which end of your chassis is located in the cold aisle.
    Figure 1. Rack-Mount Brackets on Cisco 8102-64H-O Router—Port-Side Intake

    1

    Rack-mount brackets

    3

    Rack-mount guide

    2

    M4 x 6mm Phillips flat-head screws

    		 4

    Rack-mount guide rails
    Figure 2. Rack-Mount Brackets on Cisco 8101-32H-O Router—Port-Side Intake

    1

    Grounding plate

    4

    Rack-mount guide

    2

    Rack-mount brackets

    5

    Rack-mount guide rails. The orientation of the rail changes depening upon the rail that you select.

    3

    M4 x 6mm Phillips flat-head screws
    Figure 3. Rack-Mount Brackets on Cisco 8101-32H-O Router—Port-Side Exhaust

    1

    Rack-mount brackets

    3

    Rack-mount guide

    2

    M4 x 6mm Phillips flat-head screws

    4

    Rack-mount guide rails. The orientation of the rail changes depening upon the rail that you select.

    Figure 4. Rack-Mount Brackets on Cisco 8111-32EH-O Router—Port-Side Intake

    1

    		 Rack-mount brackets

    4

    Rack-mount guide rails. The orientation of the rail changes depening upon the rail that you select.

    2

    M4 x 6mm Phillips flat-head screws

    5

    		 Grounding plate

    3

    Rack-mount guide

  3. Repeat Step 1b with the other rack-mount bracket on the other side of the router.

Step 2

Install the two rack-mount guides on the chassis:

  1. Position a rack-mount guides on the side of the chassis with its two holes aligned to the two screw holes on the side of the chassis, and use two M4 flat-head screws to attach the guides to the chassis. Tighten the screws to a torque of 13.27 in-lb (1.5 N-m).

  2. Repeat with the other rack-mount guides on the other side of the router.

Step 3

Install the guide rails to the rack:

  1. Position the guide rails at the desired levels on the back side of the rack and use four 12-24 screws or four 10-32 screws, depending on the rack thread type, to attach the rails to the rack.

    Note

     
    For racks with square holes, you may need to position a 12-24 or 10-32 cage nut behind each mounting hole in a guide rail before using a 12-24 or 10-32 screw.

  2. Repeat with the other guide rail on the other side of the rack.

  3. Use a tape measure and level to verify that the rails are at the same height and horizontal.

Step 4

Insert the router into the rack and attach:

  1. Holding the router with both hands, position the back of the router between the front posts of the rack.

  2. Align the two rack-mount guides on either side of the router with the guide rails installed in the rack. Slide the rack-mount guides onto the guide rails, and then gently slide the router all the way into the rack.

    Figure 5. Install Cisco 8102-28FH-DPU-O to the rack —Port-Side Intake

    Note

     
    If the router does not slide easily, try realigning the rack-mount guides on the guide rails.

  3. Holding the chassis level, insert two screws (12-24 or 10-32, depending on the rack type) through the holes in each of the rack-mount brackets and into the cage nuts or threaded holes in the rack-mounting rail.

  4. Tighten the 10-32 screws to 20 in-lb (2.26 N.m) or tighten the 12-24 screws to 30 in-lb (3.39 N.m).

Rack-Mount the Chassis in a 2-Post Rack

This section describes how to install the Cisco 8101-32H-O and Cisco 8111-32EH-O router into a cabinet or 2-post rack.


Caution
If the rack is on wheels, ensure that the brakes are engaged or that the rack is otherwise stabilized.

The following table lists the items contained in the rack-mount kit that is provided with the routers.

Table 2. Rack-Mount Kit

Quantity

Part Description

2

Rack-mount brackets

8

M4 x 0.7 x 6-mm Phillips flat-head screws

Procedure

Step 1

Install two rack-mount brackets to the router:

  1. Determine which end of the chassis is to be located in the cold aisle:

    • If the router has port-side intake modules (fan modules and power modules with burgundy coloring), position the router so that its optical ports are in the cold aisle, and fans and power modules will be in the hot aisle.

    • If the router has port-side exhaust modules (fan modules and power modules with blue coloring), position the router so that its fan and power supply modules are in the cold aisle and optical ports will be in the hot aisle.

  2. With the bracket ears facing toward the center of the chassis, position a front rack-mount bracket on the side of the chassis so that the four holes are aligned to four of the screw holes on the side of the chassis.

  3. Use four M4 flat-head screws with 13.25 in-lbs (1.5 N-m) torque value to attach the bracket to the chassis.

    Figure 6. Rack-Mount Brackets on Cisco 8101-32H-O Router—Port-Side Intake
    Figure 7. Rack-Mount Brackets on Cisco 8101-32H-O Router—Port-Side Intake

    1

    Grounding plate

    2

    M4 x 6-mm Phillips flat-head screws

    3

    Rack-mount brackets

    4

    M4 x 6-mm Phillips flat-head screws
    Figure 8. Rack-Mount Brackets on Cisco 8111-32EH-O Router—Port-Side Intake

    1

    Grounding plate

    2

    M4 x 6-mm Phillips flat-head screws

    3

    Rack-mount brackets

    4

    M4 x 6-mm Phillips flat-head screws

  4. Repeat Steps 1b and 1c with the other rack-mount bracket on the other side of the router.

Step 2

Install the router onto the 2-post rack:

  1. With the assistance of another person, lift the router into position between the two rack posts.

  2. Move the router until the rack-mount brackets come in contact with two rack posts.

  3. Hold the chassis at a level position while the second person inserts two screws (12-24 or 10-32, depending on the rack type) in each of the two rack-mount brackets (a total of four screws) and into the cage nuts or threaded holes in the vertical rack-mounting rails.

  4. Tighten the 10-32 screws to 20 in-lb (2.26 N.m) or tighten the 12-24 screws to 30 in-lb (3.39 N.m).

Rack-Mount the Cisco 8111-32EH-O Router in a 4-Post Guide Rail


Note

The 4-post guide rail is designed only for a 19-inch, Electronic Industries Alliance (EIA) rack with square-hole vertical rails.

  1. Install the ground lug to the chassis.

    Figure 9. Install the Ground Lug

    1

    Grounding plate

    3

    		 Ground lug

    2

    M4 x 6-mm Phillips flat-head screws

    4

    Captive screws

  2. Install the side brackets on the left-side and right-side of the chassis.

    Figure 10. Install Side Brackets to the Chassis

    1

    Side brackets

    2

    M4 x 6-mm Phillips flat-head screws

  3. Secure the slide rails to each side of the square-hole vertical rails by using the latch.

    Figure 11. Secure Slide Rails with the Latch

    1

    Slide rails

    2

    Latch

    3

    Thread for captive screws

    Note

    The two slide rails are identical and can be installed to either left or right vertical rails in any orientation.

  4. Slide the chassis into the mounted rack.

    Figure 12. Slide Chassis into the Rack

    1

    Slide rails

    2

    Chassis with side brackets

    3

    Thread for captive screws

    4

    Captive screws

  5. Tighten captive screws on front bracket (on each side) to secure chassis to the rack. Tighten the screws to a torque value of 14 in-lbs (1.58 N-m).

    Figure 13. Tighten Captive Screws on the Front of the Chassis

    1

    Captive screws

Ground the Chassis


Warning

Statement 1101—Connected To Grounded Outlet

In the Scandinavian countries (Denmark, Finland, Iceland, Norway, and Sweden) the appliance must be connected to a grounded outlet.


Note

Statement 1101 is applicable to AC unit only.

Warning

Statement 1024—Ground Conductor

This equipment must be grounded. To reduce the risk of electric shock, never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor. Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available.


Warning

Statement 1046—Installing or Replacing the Unit

To reduce risk of electric shock, when installing or replacing the unit, the ground connection must always be made first and disconnected last.

If your unit has modules, secure them with the provided screws.


Caution
Grounding the chassis is required, even if the rack is already grounded. A grounding pad with two threaded holes is provided on the chassis for attaching either a grounding lug or a grounding plate used to attach the ground lug to the chassis. The ground lug must be NRTL-listed. In addition, a copper conductor (wires) must be used and the copper conductor must comply with NEC code for ampacity.

Caution
When terminating the frame ground, do not use soldering lug connectors, screwless (push-in) connectors, quick connect connectors, or other friction-fit connectors.

Procedure

Step 1

Use a wire-stripping tool to remove approximately 0.75 inches (19 mm) of the covering from the end of the #6 AWG grounding cable.

Step 2

Insert the stripped end of the grounding cable into the open end of the grounding lug.

Step 3

Use the crimping tool to secure the grounding cable (#6 AWG cable) in the grounding lug.

Step 4

Attach the ground cable:

Position the grounding lug against the grounding plate or the grounding point on the chassis to ensure solid metal-to-metal contact. Insert the provided screws through the holes in the grounding lug and into the grounding plate or grounding point.

Figure 14. Cisco 8102-64H-O Router Ground Lug
Figure 15. Cisco 8101-32H-O Ground Lug
Figure 16. Cisco 8111-32EH-O Ground Lug

1

Grounding lug

2

M4 x 6mm pan-head screws

3

Grounding plate

Step 5

Tighten the pan-head screws to torque value of 13.25 in-lbs (1.5 N-m).

Step 6

Ensure that the lug and cable do not interfere with other equipment.

Step 7

Prepare the other end of the grounding cable, and connect it to an appropriate grounding point in your site to ensure adequate earth ground.

Power Supply Unit Input and Output Ranges

Power Supply Restrictions and Considerations


Warning

Statement 1091—Installation by an Instructed Person

Only an instructed person or skilled person should be allowed to install, replace, or service this equipment. See statement 1089 for the definition of an instructed or skilled person.

There are no serviceable parts inside. To avoid risk of electric shock, do not open.

Observe the following guidelines and limitations:

  • Use one type of power supply in a router.

  • The power supply type that is used in the router depends on the type and configuration of the transceivers installed in it.

  • Do not install a mix of AC and DC power supplies in a router.

  • The airflow direction must be the same for all power supply and fan modules in the router.

Table 3. Input and Output Power Ranges at Low Line, High Line, Low Voltage, and High Voltage Applications

AC and DC Power Supply Unit PIDs

Supported Routers

Input Voltage

Input Current (Max)

Input Frequency

Output Power

  • PSU650W-ACPI

  • PSU650W-ACPE

  • Cisco 8102-64H-O

  • Cisco 8101-32H-O

100-240V

7.6A

50-60Hz

650W (at 100-240V)

PSU2KW-ACPI

  • Cisco 8101-32FH-O

  • Cisco 8111-32EH-O

  • 100-127V

  • 200-240V

12A

50-60Hz

  • 1000W (at 100-127V)

  • 2000W (at 200-240V)

PSU3KW-HVPI

  • Cisco 8111-32EH-O

  • 90-140V

  • 180-305V

  • 16.5A

  • 17.2A

47-63Hz

  • 1500W (at 90-140V)

  • 3000W (at 180-305V)

PSU3KW-HVPI

For HVDC applications

Cisco 8111-32EH-O

192V DC - 400V DC

17A

NA

3000W

  • PSU930W-DCPI

  • PSU930W-DCPE

  • Cisco 8102-64H-O

  • Cisco 8101-32FH-O

  • Cisco 8101-32H-O

48-60V

23A

NA

 930W (at 48-60V)

PSU2KW-DCPI

Cisco 8111-32EH-O

48-60V

60A

NA

 2000W (at 48-60V)

Connect AC Power to the Chassis


Caution
The chassis relies on the protective devices in the building installation to protect against short circuit, overcurrent, and ground faults. Ensure that the protective devices comply with local and national electrical codes.

Note
We recommend that you occupy both the power supply slots of the fixed port routers with power supplies. In case a power module fails, it is recommended to retain the failed power module in its slot until it is replaced with a new power module. This recommendation ensures that the system airflow is not impacted adversely, which may then result in the overheating of the router and its components.

Procedure

Step 1

Verify that the AC cable is installed in the correct AC source and outlet type.

Step 2

Attach the AC power cable to the AC input of the AC Power module.

Step 3

Place the cable through the opening in the cable clamp.

Step 4

Slide the cable clamp toward the plug.

Step 5

Close the cable clamp on the shoulder of the power cable to secure the power cable.

Figure 17. Connecting AC Power - Cisco 8102-64H-O
Figure 18. Connecting AC Power - Cisco 8101-32H-O
Figure 19. Connecting AC Power - Cisco 8111-32EH-O

1

Cable clamp

2

AC power cable

Note

 
These routers are designed to boot up in less than 30 minutes, provided the neighboring devices are in full operational state.

Connect DC Power to the Chassis


Caution

The chassis relies on the protective devices in the building installation to protect against short circuit, overcurrent, and ground faults. Ensure that the protective devices comply with local and national electrical codes.


Note
We recommend that you occupy both the power supply slots of the fixed port routers with power supplies. In case a power module fails, it is recommended to retain the failed power module in its slot until it is replaced with a new power module. This recommendation ensures that the system airflow is not impacted adversely, which may then result in the overheating of the router and its components.

Procedure

Step 1

Verify that the correct fuse panel is installed in the top mounting space.

Step 2

Ensure that the DC circuit is powered down (either breaker turned off or fuse pulled) and proper lockout tag out procedures are followed. Use the cable supplied with the power supply. You can purchase power supply cord separately from Cisco.

Step 3

Dress the power according to local practice.

Step 4

Connect the office battery and return cables according to the fuse panel engineering specifications.

Step 5

Insert the DC connector into the DC receptacle on the power supply.

Figure 20. Connecting DC Power - Cisco 8102-64H-O
Figure 21. Connecting DC Power - Cisco 8111-32EH-O

1

DC power cable
Figure 22. DC Power Cable - PWR-2KW-DC-CBL

Step 6

Ensure that the locking mechanism has engaged to secure the cable.

Step 7

Turn on the circuit breaker at the power source.

Note

 
These routers are designed to boot up in less than 30 minutes, provided the neighboring devices are in full operational state.

Connect High Voltage Power Supply Unit to Power Source

The high voltage PSU (PSU2KW-HVPI or PSU3KW-HVPI) accepts AC, HVAC, or HVDC input power. The HVPI power supply has Anderson power connector for Saf-D-Grid T-latch power cord that can be used for AC, HVAC, or HVDC power.

Procedure

Step 1

Choose your power source (AC, HVAC, or HVDC) and use the Saf-D-Grid T-latch power cord to connect to the PSU.

For power cord details, see Table 2.

Note

 

To remove the Saf-D-Grid power cord from the power supply, press the latch before pulling the power cord out.

Figure 23. Latch on the Saf-D-Grid power cord

1

Latch

Step 2

Verify that the Saf-D-Grid plug is plugged in completely to secure the built-in retaining latch.

Figure 24. High Voltage (AC, HVAC, or HVDC) Power Connection

1

Anderson power connector

2

Saf-D-Grid T-latch power cord

Step 3

Turn on the circuit breaker for the AC, HVAC, or HVDC power source circuit.

AC/DC-Input Power Cord Options

This table summarises the input and output power ranges for PSU high line applications:

Table 4. AC/DC-Input Power Cord Options for Cisco 8100 Series Router

Locale

Part Number

Length

Power Cord Rating

Australia, New Zealand

CAB-AC-10A-ANZ

14 ft (4.26 m)

10A, 250 VAC

Brazil

CAB-AC-10A-BRZ

14 ft (4.26 m)

10A, 250 VAC

Britain

CAB-AC-10A-GBR

14 ft (4.26 m)

10A, 250 VAC

China

CAB-AC-10A-CHN

14 ft (4.26 m)

10A, 250 VAC

Denmark

CAB-AC-10A-DEN

14 ft (4.26 m)

10A, 250 VAC

Europe

CAB-AC-10A-EU

14 ft (4.26 m)

10A, 250 VAC

Italy

CAB-AC-10A-ITA

14 ft (4.26 m)

10A, 250 VAC

Japan

CAB-AC-10A-JPN1

14 ft (4.26 m)

10A, 250 VAC

Japan

CAB-AC-10A-JPN2

14 ft (4.26 m)

10A, 250 VAC

Korea

CAB-AC-10A-KOR

14 ft (4.26 m)

10A, 250 VAC

North America

CAB-AC-10A-NA

14 ft (4.26 m)

13A, 125 VAC

Switzerland

CAB-AC-10A-CHE

14 ft (4.26 m)

10A, 250 VAC

Table 5. High-Voltage Input Power Cord Options for Cisco 8100 Series Router

Locale

Part Number

Length

Power Cord Rating

Argentina

CAB-AC-16A-SG-AR

14 ft (4.26 m)

16A, 250 VAC

Australia

CAB-AC-16A-SG-AZ

14 ft (4.26 m)

16A, 250 VAC

Brazil

CAB-AC-16A-SG-BR

14 ft (4.26 m)

16A, 250 VAC

China

CAB-AC-16A-SG-CH

CAB-AC-16A-CN

14 ft (4.26 m)

16A, 250 VAC

Europe

CAB-AC-16A-SG-EU

14 ft (4.26 m)

16A, 250 VAC

India

CAB-AC-16A-SG-IND

14 ft (4.26 m)

16A, 250 VAC

International/UK

CAB-AC-16A-SG-IN

14 ft (4.26 m)

16A, 250 VAC

Israel

CAB-AC-16A-SG-IS

14 ft (4.26 m)

16A, 250 VAC

Italy

CAB-AC-16A-SG-IT

14 ft (4.26 m)

16A, 250 VAC

Japan

CAB-AC-16A-SG-JPN

14 ft (4.26 m)

16A, 250 VAC

South Africa

CAB-AC-16A-SG-SA

14 ft (4.26 m)

16A, 250 VAC

Switzerland

CAB-AC-16A-SG-SW

14 ft (4.26 m)

16A, 250 VAC

South Korea

CAB-AC-16A-SG-SK

14 ft (4.26 m)

16A, 250 VAC

UK

CAB-AC-16A-SG-UK

14 ft (4.26 m)

16A, 250 VAC

North America (non locking) 110 VAC operation

CAB-AC-20A-SG-US

14 ft (4.26 m)

20A, 110 VAC

North America (locking) 125 VAC operation

CAB-AC-20A-SG-US1

14 ft (4.26 m)

20A, 125 VAC

North America (non locking) 200-240 VAC operation

CAB-AC-20A-SG-US2

14 ft (4.26 m)

20A, 250 VAC

North America (locking) 200-240 VAC operation

CAB-AC-20A-SG-US3

14 ft (4.26 m)

20A, 250 VAC

North America 277 VAC operation

CAB-AC-20A-SG-US4

14 ft (4.26 m)

20A, 277 VAC

North America Cabinet Jumper Power Distribution unit (PDU)

CAB-AC-20A-SG-C20

14 ft (4.26 m)

20A, 250 VAC

North America, Ring Terminal source plug

CAB-HV-25A-SG-US2

14 ft (4.26 m)

20A, 300 VAC/500 VDC

International IEC/EU, Ring Terminal source plug

CAB-HV-25A-SG-IN2

14 ft (4.26 m)

20A, 300 VAC/500 VDC

AC/DC Power Cord Illustrations for Cisco 8100 Series Router

This section contains the AC/DC power cord illustrations, as described in the above table.

Figure 25. CAB-AC-16A-SG-AR Power Cord
Figure 26. CAB-AC-16A-SG-AZ Power Cord
Figure 27. CAB-AC-16A-SG-BR Power Cord
Figure 28. CAB-AC-16A-SG-CH Power Cord
Figure 29. CAB-AC-16A-SG-EU Power Cord
Figure 30. CAB-AC-16A-SG-IND Power Cord
Figure 31. CAB-AC-16A-SG-IN Power Cord
Figure 32. CAB-AC-16A-SG-IS Power Cord
Figure 33. CAB-AC-16A-SG-IT Power Cord
Figure 34. CAB-AC-16A-SG-JPN Power Cord
Figure 35. CAB-AC-16A-SG-SA Power Cord
Figure 36. CAB-AC-16A-SG-SW Power Cord
Figure 37. CAB-AC-16A-SG-UK Power Cord
Figure 38. CAB-AC-20A-SG-US Power Cord
Figure 39. CAB-AC-20A-SG-US1 Power Cord
Figure 40. CAB-AC-20A-SG-US2 Power Cord
Figure 41. CAB-AC-20A-SG-US3 Power Cord
Figure 42. CAB-AC-20A-SG-US4 Power Cord
Figure 43. CAB-AC-20A-SG-C20 Power Cord
Figure 44. CAB-HV-25A-SG-US2 Power Cord
Figure 45. CAB-HV-25A-SG-IN2 Power Cord
Figure 46. CAB-HV-25A-SG-IN3 Power Cord